Development and production of tools


Based on the requirements of the customer - project, the development in the company deals with:

  •  Product design, assessment of the possibilities to manufacture such    product                              

  •  Analysis of technical, legal/legislative requirements, safety and environmental regulations affecting the product, i.e. specific product characteristics                                                    

  • Design and development of silicone compounds to meet both qualitative and technological product requirements - we cooperate with leading suppliers of basic raw materials in the silicone sector.                                                                                                

  • Analysis of technological influences on the product - choice of mold concept - design of cutting planes, multiplicity of cavities, mold dimensions, injection system and mold filling (in cooperation), cost and time schedules, removal of parts from molds...                                                        

We design tools:

  • Molds for molding both in the traditional way and by injection molding technology from both HTV and LSR materials.

  • Templates for extrusion - matrices

  • Jacketing and forming mandrels for the production of silicone-textile hoses

  • Production preparations for special production, cutting, bonding and finishing of products                                                                                  

In our technical preparation of production, we use:

CAD systems - SolidWorks and DraftSight:
  • 3D input data: stp, igs, x_t

  • 2D input data: dwg, dxf, pdf, image formats (jpg, tif...) 

     

Methodologies of development practices defined by ISO/IATF standard:
  • APQP - project planning methodology

  • PPAP - product approval methodology

  • DoE - experiment development and planning methodology.

 

Production of tools:

  • Partly internal - production of matrices and simple fixtures

  • In cooperation with our selected suppliers - toolmakers. Here, we prefer a long-term cooperation and mutual technical understanding and technological capabilities of carefully selected suppliers.

  • We guarantee the development, production and fine-tuning of each tool for the required production.

  • We cooperate with local companies as well as with leading European specialized manufacturers of special tools for serial production.